Unfortunately, some Encores do have a sloppy fit. Mine did. I returned it to T/C and they subsequently returned it to me with a note saying it met factory specs. It took two months to get exactly what I had before back
A larger aftermarket hinge pin did the trick. My groups shrunk to under 2" with no more flyers.
I ended up with a 2X oversize pin. It tapped in with no reaming. The factory pin literally fell out when the forend was removed. Way too loose!
When your action no longer falls open when you pull the lever, you have a tight lockup.
Bill