Jay: I think you're missing the main point here, so let me try one last time.
Marlin has no reason to spend the money to make the 45-70 1895-series "safe" at 40Kpsi.
If the 45-70 1895-series is safe at 40Kpsi today, there is no guarantee that it will be safe tomorrow.
Why am I harping on this? Two reasons:
(1) Everybody who believes that the Marlin 1895 in 45-70 is designed and manufactured to safely handle 40Kpsi is pissing in the wind. Marlin makes no such claim.
(2) There's no good reason to be running the 45-70 at that pressure in the first place. You of all people should know that you don't gain squat by pushing a cartridge to the hairy limits. If that cartridge/rifle combo kills everything in the lower 48 running at 21Kpsi (true trapdoor specs), why do you think things will be deader when pushing the envelope to 40Kpsi?
As it was so often on Marlin Talk, dla, your perspective is severely limited.
Contrary to your first but unnumbered point, Marlin has
very good reasons "to make the 45-70 1895 series "safe" at 40Kpsi". Amongst these is the fact that Marlin management is very aware that there is considerable amount of .45-70 40,000 CUP load data in circulation which is advertised as being specifically for the MARLIN 1895 rifles. (To name a few:
Barnes,
".45-70 (1895 Marlin)", at 40,000 CUP;
Hornady "
45-70 Government (1895 Marlin)", at 40,000 CUP; and
Hodgdon "
45-70 Government (Lever Actions)*, "These data are intended for the 1895 Lever Action Marlin only", at 40,000 CUP.) Then there are the smaller ammunition manufacturers who load beyond 28,000 CUP, again specifically mentioning Marlin 1895 rifles in their literature. Knowing this and subsequently building a 1895 in which these loads were unsafe would open the Marlin company up to potentially ruinous lawsuits. Its obvious that your legal credentials are about as valid as your mechanical engineer credentials.
To your numbered claims:
(1) Rifles built on the 336 frame include chamberings in the following:
.30-30 (SAAMI 38,000 CUP)
.444 Marlin (SAAMI 44,000 CUP)
.35 Remington (SAAMI 35,000 CUP)
.356 Winchester (SAAMI 52,000 CUP)
.375 Winchester (SAAMI 52,000 CUP)
450 Marlin (42,500 or 43,500 PSI)
While Marlin makes no claim that the 1895 .45-70 is safe at 40,000 CUP pressures, they haven't sued other manufacturers to prevent them from publishing "unsafe" 40,000 CUP .45-70 load data or selling "unsafe" 40,000 CUP ammunition, either. Never mind that Marlin has a vested interest in not endorsing the .45-70 as safe at 40,000 CUP -- an interest called the 450 Marlin, the sales of which would not be helped by such endorsements.
That said, it doesn't take all that much to handle 40,000 CUP pressures with modern steels. Marlin would almost have to try to make the 1895 unsafe at 40,000 CUP. The 1894's are rated for SAAMI 36,000 PSI ammunition (.44 Mag), and that design is not as strong as the 1895. Heck, even the 9mm Luger is rated at 35,000 PSI, and the pocket pistols designed for this round have far less steel in them than the 1895.
Pissing in the wind? Not hardly, and my head isn't buried in the sand, either.
(2)
"There's no good reason to be running the 45-70 at that pressure in the first place". This was one of your favorite claims on Marlin Talk. At one time you were adamant there was no reason to push past 1600fps. Later your limit became 1700fps on cool days and 1800fps on hot days.
Well, maybe there is no good reason for
dla "to be running the 45-70 at that pressure ", but there is no reason for others not to if the pressure is safe - which decades of history, testing by various bullet and powder manufacturers and handloading experience would indicate is the case. By all means, dla, feel free to ignore that body of evidence.
As for myself, running the Marlin at 40,000 CUP with my handloads turns it into a rifle I can hunt effectively with in the open sage country, as I demonstrated with clean, one-shot, kills on elk (213 yards) and deer (192 yards) last November. For a fixed target size of 6", my 40,000 CUP handloads add 40 to 50 yards additional Point Blank Range. That may not be important in the Oregon woods where you hunt, but when the nearest tree is a mile or two away it can make the difference between meat in the freezer or none. And the extra range is cheap insurance when there isn't time to pull out the laser range finder.