That's very interesting information, Tim...I've run a lot of software predictions on various calibers on my Load from a Disk and Powley comnputer programs...but I pretty much stop short of testing beyond SAAMI standards or when pressure indicators get into that "iffy" region.
I'm guessing the member might be trying to blow up a receiver and using a fast burning powder as the velocity and pressures and powder amounts are way out of line for a "normal" 405 gr bullet load. I've found that head expansion is only a good indicator "before" you reach the ID of the chamber...once that happens the brass usually, but not always, has gone beyond elastic limits and doesn't "bounce back"...at 61Kpsi the brass, depending on the brand, hardness, composition, etc., I'm guessing was basically munched. But lots of things are happening in this presentation I wonder about...is he talking about using ONE case for all the shots or a new case each shot...or what? Could you post the forum if possible, I would like to get a bit more information. Thanks.
BB...study the picture of the T/C blow-up...that gives one very vivid picture of a worse case scenario...then let you imagination go to the extreme for more...
Confined pressure that gets away the WRONG way is what causes dangerous conditions. If you've ever seen the results of an oxygen and nitrogen cylinders rupturing and dumping 2000-4000 cubic feet of gas each into a confined space and not finding anything but tiny pieces and parts of the people who were supposed to be there, don't...it's very hard to get your mind wrapped around that scene.
As I mentioned somewhere, I thought about inserting a larger hinge pin but never got around to it...one thing I've learned in my travels...having a weak link that is easy to get to and repair usually results in saving the more expensive pieces and parts...blowing out a U-joint instead of a tranny or rear end is a good example. I think that a larger pin would do much better at supporting the lug or a design such as the T/C might be a stronger design, but I'm not a design engineer so I bough to those who are.
A redesign that incorporates the best parts of BOTH systems...larger dia hinge pin, full circle like the T/C, larger barrel OD like the NEF, slightly larger and thicker frame rails...etc...but then the cost effectiveness of the present NEF would be lost and that would cause flies on the pie and ants in the cake, I think.
Tim's example also points up a fact that has been missing in this discussion...I mentioned it in passing...that of the strength of the barrel...the fact that Tim reached such a high pressure is a prime example that a system is a SYSTEM and you can't isolate just one piece. The Tube formulas I use to calculate barrel chamber pressures indicate there is at least a 1.5 safety margin even in the thinnest chamber walls at pressures WELL above anything you find in reloading books.
There is also the fact of brass strength which seems to be missing except reading between the lines...the brass case itself carries some part of the load. Weatherby brass is rated well above 62KPSI, and I'm guessing that 500 S&W is also very strong....brass holds against the chamber at different points depending on the thickness of the walls...I have a couple of large calibers that even when maxed out the lower quarter of the case NEVER gets expanded...this is in a bolt gun for test loads during load workup where I stopped at the polint where the bolt was locking up. You can only go so far before the results become meaningless. What goo is a cannon you can only shoot once then have to throw away because thew action is welded shut.

A large part of "generalized" discussions always miss the specifics, but are taken as gospel by many who don't fully understand. I keep saying this but is seems to be lost on many.
As Mac said the 9" burn length is for a specific powder and load in a specific shooter OR a generalized example...is, as I keep saying<

...a BIG problem... once ANY information hits the web it IS cast in stone and SOEMONE will take it that way, no matter what the subsequent explanation is...as anyone can tell you when doing a search. I've come across some of my input on seaches and was totally blown away as what I was searching for had nothing to do with what the search engine brought up. This is the WORLD wide web and I keep forgetting.
Bullseye bowder was designed to burn in appox 2" of barrel for pistol target loads...slow burning powders such as 5010 take much longer to burn and require much longer barrels...burn times are in milliseconds, but to determine how many milliseconds and what is the length requires a bit of mental mathematical legerdemain.
For someone who has been doing this for a long time or is a Ballistician, this evaluation process is ongoing. They have a learned, ingrained mental picture of what is going on and what is happening, that processes all the information they've learned and is constantly evaluating as they work through a problem or project...or answers a question an the net. Many/most times this process goes on without conscious thought...plus the fact tha NONE of what we are discussing now is really a simple "do this and this happens because this ONE thing did it".
As Necci said...I paraphrase...a little knowledge is a VERY dangerous thing to have, especially for some people.

I think the members information about the strength of the frame should REMAIN SECRET...but I would like to know HOW he developed the information...what, where, how he measured the pressure...was it just a destructive blow-up test or did he test the individual parts independently of each other and so forth.
I've been involved with several destructive tests on mauser military actions that have given me
some insights, but without any pressure testing system attached so the information was limited for that purpose...they did show where some of the weak points were, but also just how strong even the older two lug receivers are.
This thread has some very interesting and thought provoking input...I for one thank all those that brought up questions and information. Anytime I answer or comment on a question the information I posit is also a question and I always hope for more input, pro or con, agree or disagree...just like the robot in "5 is Alive". hahahahahah
Luck