You're welcome talon. Yes, you're right - very soft doesn't work worth a hoot with either one. And the alloy's will change over time - usually takes about 3 to 4 weeks to stabilize. And with the different cooling rates of different sizes of bullets the hardness will vary some also, as you say. I can also measure the difference between bullets cast in 90 degree weather vs 10 degrees.
Did want to mention that LBT is back in business and according to thier sales brochure I got a month or so back the testers are again available. If memory serves correctly they are $90. Veral doesn't have a web page, but his email address is LBTisAccuracy@imbris.net - shoot him an email asking for his catalog with your mailing address to get one.
Has anyone ever tried a durometer? (Think that's the right term). They're made to measure hard plastics which might work with soft lead - but not sure, just throwing it out.