PJ
Believe me Buddy, you ain't alone. Years back I bought a set of Colt Sauers in 375 H&H. beautiful looking rifles with the reputation to go with them. Both rifles were brand new. BOTH rifles firing FACTORY ammo, and BOTH cut the cases right in half!
There seems to be some confusion about headspace in rifles. Let me say this, if the problem with EITHER of those rifles were headspace, I would not be here typing this, I would be long dead!
In my experience, the ONLY one who ever got close to doing it right was/is Weatherby. They seem to keep it down around .015 which is acceptable and will yield between 20 and 30 fires before you have to get concerned about the case.
You see, in the machining game, they rifle the barrel, then they cut the chamber. The reamers are cut long in front of the belt and the case stretches to fill the void. As the boys have said here, DON'T push the shoulder back, it only worsens the problem.
I've asked a number of rifle builders about this. The common answer is "dropping your rounds in the dirt". It seems they have this paranoia about some idjit dropping his ammo in the dirt and then it won't chamber. They get an immeadiate black eye for that, whereas case stretch is not so obvious a problem unless, as in your case, it's just plain too far.
The guys with non magnums are kidding themselves if they think they aren't getting case stretch. Take a look at that shiny band just above the web of the case. Guess what, same same. It is possible to have excessive headspace and not suffer any ills. So long as the firing pin is long enough to push the case forward and still punch the primer, the rifle will go off.
Pressure in a gun is some tremendous force. Unless you have a chronograph you may THINK you know what's going on, but in reality, you really don't. There are so many variables.
I load 6 grains under max in a Ruger No1 45-70, yet I get the top velocity with less powder. How come? For one, I use Fed 215 Mag primers under IMR 4198. Too, I engrave the bullet in the lands (on purpose) .008.
There are a lot of premium "high Energy" loads available in factory ammo these days. Hornady puts out light mags and heavy mags in 308, 270, 30-06 and a host more. Federal is doing likewise.
In my guns, these loads are HOT! I base that on the shiny ejector mark that is sheered off when the bolt is lifted, the cratered and flattened primer. I sure don't handload that hot.
While it sounds like a free ride, you will NOT get 300 Weatherby performance from a 30-06 with these high octane loads. In my rifles, these high energy loads don't group for beans either. I am doubtful that the extra half ton of energy does much damage in the foot of an animal, and in most cases that's where those high priced pills will end up.
I have been on a rip since National Fabrique bought up Winchester and Browning. Quality just keeps getting worse and worse. These days (IMO) a man has got to be plumb crazy to go out and buy a new 300 WSM. They used gun racks are full of them.
Why? Either they got the dog snot beat out of them by the rifle, or, they flinch so bad they can't group 10 inches at a hundred yards off a bench. Too, we have the long chamber group, the wonderful Browning A bolt ("Which Browning is aware of the problem.....) that flips the case 180 degrees IN THE CHAMBER, and creates one of the worst jams I have ever seen!
Unless you run the WSM rounds in a claw feed rig, forget it! The rounds are too short and too fat to work in "regular" push feed actions. The gun building boys took some serious shortcuts to save on tooling and we are going to pay the price for it.
Odd isn't it, that Kimber sees fit to build a SPECIFIC action length just for the WSM family. Bet those will work. :wink:
I suggest you wrap up that rifle and send it back to Winchester. Tell them you want minimum chamber dimensions, and don't settle for anything less. It CAN be fixed, whether they will do it right the second time remains to be seen.
Myself, I think we should all start sending these tury screwups back to the factory and tell them we are tired of second rate quality. Enough of us do it maybe they'll start doing it right the first time.
Most rifles these days cost at least a couple of weeks paychecks, why should we settle for 2nd rate merchandise?
Good luck with getting the rifle fixed.