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Hello,long time lurker.I have been following the materials choice dilema.Have looked at old threads on designs and construction,very nice projects!!I am going to list what current smokeless and BP barrel makers are using.I agree with the attitude to "overbuild",use sane powder charges.Hope this small addition helps in the material selection process.Also look to Oehler research for pressure testing equipment. http://www.riflebarrels.com/products/default.htmhttp://www.hartbarrels.com/http://www.rifle-barrels.com/http://www.gmriflebarrel.com/http://www.badgerbarrelsinc.com/http://www.montanarifleman.com/barrels.htmhttp://www.barsto.com/http://www.schuemann.com/ (check out the barrel steel listing)http://www.obermeyerbarrels.com/steel.htmlPressure testing equipment:http://www.oehler-research.com/