Slendid Ha Ha,
Are you saying that the ball sticks part way down the bore, or that it sticks going down the bore.
If it sticks part way down the bore in the same place every time then you do indeed have a tight spot that needs reamed or honed.
If the ball sticks going down the bore the ball may not be round. Roll your balls...the cast lead ones...across a smooth flat floor. You will spot an out of round one real fast. Those flat cast aluminum fishing weight mould are notorious for being out of round.
When using Seamless tubing, chuck that tube up between centers in a lathe and true the out side. If one end is a bit off center use it for the muzzle end and it will center when you cut your taper.
Make sure you have an impact zone when you fire. Tell everyone it's for safety purposes. No one will argue you that. After everyone leaves go dig the fired shot out and reuse or recast. Don't tell your buddies.
Cannon sights are pretty simple to make. I had one of those cheap Italian Vernier sights that slipped over two pegs for a rear sight and a brass rod soldered in the top of the muzzle for a front sight on one of my guns. Got the idea at a cannon shoot up in Oregon. Several of the guns were set up that way.
You migh also visit this website for ideas. I think they have sights.
http://www.cannon-mania.com/ Some of the other sites listed in the Black powder and cannon shooting resources note at the head of our forum might also have what you need.