I went to the American Artillery Association Nationals over the past weekend (10/11).
Those guys do not shoot balls.
They say balls bounce down the barrel and go the direction of the last bounce.
Each one has a projectile of one kind or other made from various sized cans, or machined complete.
The cans are usually 3/4 filled with cement and tipped with a lead nose.
The machined ones and mostly aluminum but with a lead tip as well.
The accuracy was very good even with the smooth bored guns.

This is a Krupp Breach loader shooting machined complete from aluminum projectiles with a lead nose.
I was thinking of making aluminum projectiles with a spherical nose filled with lead and a tail sort of hollowed out like a mini ball with fins machined into the center body.
What are you guys shooting?
Some of the new shotgun slugs may be a possibility.
Kap