Jim,
I sure am glad to find your post. Altering the timing is what I have been contemplating.
What did you use for your stock material when making the new piece? I'm guessing you have machining equipment to accurately create a piece like this. I have thought about altering the existing extension's timing by moving the slot in such a way so as to tilt the front end of the extension forward because as best I can interpret as long as it retracts enough to let the striker fall when the trigger is released that is all the clearance needed. Seems that if the portion of the slot towards the front of the action is filed away a bit and the back edge moved forward by peening/forging with a hammer the extension will rotate a bit forward on the trigger pin causing the nose of the extension to move into position under the striker lifter just as, if not slightly before, the hammer fall drops the lifter. I believe that once that timing/gap is tightened up the early striker fall that causes the light strike/FTF situation to occur.
Thanks, bucmeister